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I laid out the holes on these F-711C bars and started drilling them. For some
reason after I had starter dimples for the hole locations and I was just about to
drill them through I decided to double check the measurements. Good thing I
did...the hole at the end of one of the bars was marked in the wrong spot.
I remeasured and started the hole in the correct spot.
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Here are the holes after drilling with the #30 bit. I don't think that #40 drill
point will hurt anything.
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After drilling the rest of the holes, I did some work with the bandsaw, sander,
and file to taper the ends of the bars.
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Then I cut the F-711D to length with the correct angle at each end. The plans
say to make the angle 1/8 inch over the length of the flange which is 3/4 inch.
That works out to be 9.4 degrees, so I just set the mitre saw to 9.4 degrees
and hacked 'em off!
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Here's the completed F-711 bulkhead. You can see that I cut the notches out
of the middle of F-711A and F-711B for the elevator pushrod to stick through.
Note that I also adjusted the flange angles on both of those bulkheads
using the same transfer-the-angle-from-the-plans method that I used before.
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Last thing for the night was to do a little work on the F-712 bulkhead. I just
fabricated the F-712D tiedown bracket and called it a night. I'll take this puppy
in to work tomorrow to tap that hole. We have a tapping table at work that'll
make that really easy.
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