Well after talking to my brother about this, I decided to take his advice
and make the brackets into a two piece affair so that the bends didn't have to be
in exactly the right position. I'm also using .032 instead of .040 which is a
lot more forgiving. Here's one of the pieces of .032
ready for bending.
Bending in progress. I got four pieces bent, but quit for the day. I had gotten
a fleck of aluminum in my eye while using the band saw and it was really bothering
me, so I went to an urgent care to get it looked after.