Today with my dad in town, we got to work deburring more of the fuselage
components. I spent some time making these rudder cable fairings.
I figured that now's the time to match drill these puppies to the tailcone
side skins. The leading (rounded) end of these fairings is a little lumpy,
but I figure that I can just fill them with a little epoxy and micro balloons
before I rivet them on.
After my dad finished deburring the center section bottom skin and the
forward bottom skin, I countersunk the forward bottom skin and the lower
longerons for the 509-10R12 screws that attach the fuel tank support bracket
and the forward arm of the landing gear weldment. The plans actually call
to countersink through the side skin, the bottom skin, and the lower longeron.
But if you do that, the countersunk hole in the .032 side skin will have almost
no bearing surface for the screw to pull against. I thought it would be a much
better idea to dimple the side skin (sample dimple in scrap shown here) and
countersink through the bottom skin and the lower longeron. Now the screw head
will have a nice large surface to seat against. If you desire to do this
yourself, you'll need to plan quite a bit ahead because the instructions and
plans have these assemblies riveted together long before these holes are even
drilled.
The pile grows ever larger. You can see that I dimpled the rest of the tailcone
J channel stiffeners amongst some other components. More deburring and dimpling tomorrow.
Yay. :-/