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...so I decided to make a new base plate for the router. Here's the
old one. You can see why it slipped off...there's way too much clearance
around the router bit.
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I found a scrap piece of lexan and transferred the mounting holes from the previous
base plate.
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Once it was screwed to the base of the router...
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I used the router bit itself to drill a hole.
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That hole was used as a pivot point to sand a concentric radius along two sides.
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...and the sander cleaned up the other two sides.
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Then a larger router bit was used to open up the hole in the base plate.
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Result: no more tipping router. This new version came out great.
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Ready to clamp in the vise for bending...
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...like so.
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