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I pre-pregged five layers of fiberglass. This was the last of the BID fabric from the
ACS fiberglass starter kit. I recently ordered more...it should arrive later this week.
Getting all five layers saturated with resin was a bit challenging as was squeegeeing out
the excess resin.
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As I learned last time, I brushed on resin to wet the surface of the existing part. After
coating the surface, I used an old credit card to scrape all the excess off.
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For the application of these layers, since my primary concern is having a strong tab
to engage the groove around the arm rest compartment, I changed the way I'm laying
these layers on. For one, I'm laying on all five layers in one go. The overlap
is on the side where the hinge will go.
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Also, all the tabs are folded onto the top. This means we're looking at the application
of ~10 layers on the top...15 at the ends. I'll have to sand this down quite a bit once
it has cured.
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All that was left was to apply peel ply, felt, and vacuum bag it. You can see where
some excess resin had already soaked through the felt. Apparently pre-pregging five layers
resulted in a rather high percentage of resin in the layup. No worries...these five
layers being sandwiched between the outer four and the inner four aren't particularly
structural.
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