Went to Dick Rupe's hangar this morning. Nice guy. Didn't take long to make these
two bends in this sheet of .032 thick 2024-T3. I will say that the brake was barely
capable of making this bend. The bending plate experienced enough deflection that
the flange was somewhat under-bent near the middle. I adjusted it with seaming pliers
once I arrived home.
I used my electric shears to cutout the rough shape of the top curve. Afterward, I
matched the longeron notch and rivet holes from the old sub panel parts on the right side.
I only made the longeron notch on the left side...I'll match drill through the fuselage
parts for the rivet holes on the left side.
Hrm...even when pivoting the sub panel diagonally across the fuselage, it's a bit too wide
to fit into the longerons. Worst case, I will have to split this part. Going to think about
alternate methods of getting this into position.