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With the composite on the frame and sanded, I drilled all of the remaining holes.
Well, almost. I still have make the angled bend in the skin on the sides and drill
the holes below that level. Also...
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I don't quite have enough clearance to back drill the holes nearest the gooseneck arms.
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...or near the center splice plate. I have an approach to deal with this, but it's going
to require a custom tool.
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I bought these tiny bevel gears off eBay a few weeks ago for just this situation.
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First thing is to drill the ID up from the 1mm size as supplied up to 3/32. That should
be a press fit for a #40 drill. I made a little holder to clamp on the cylindrical
portion of the gears in order to perform that drilling operation.
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Worked swimmingly.
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