First thing this morning was to sand the filler (on both sides of the fuselage) that I
had applied yesterday. The patch won't be completely invisible, but it'll be much better
once primed and painted.
Next, I needed to mark the location where the glare shield should be masked to leave an
unpainted band for bonding the canopy. To do that, I need to determine where the bead
of adhesive will meet the glare shield. So, I broke out my pack of fondant tools (yes,
these are cake decorating tools) and selected a 1/2" diameter tool that I will use to smooth
the fillet of adhesive around the inside of the canopy.
Update: A few days later, I repeated this process, but with a 1/4" diameter tool so the
resulting adhesive fillet wouldn't be as large
I taped it to a wood stick...
...so that I could reach through the back window and drag the ball around the inside of the
canopy at the junction where it terminates into the glare shield.
This left a light scratch in the aluminum which I could trace with a sharpie.
I then masked the glare shield boundary with blue tape positioned about 1/8" forward of the
sharpie line.
Scuffed the glare shield in preparation for priming and painting.
I realized that prior to painting, I needed to finish fitting and bonding on the tube onto
the aft edge of the glare shield, so I masked the edge off top and bottom and sanded away
any existing primer.